Enhancing AI Purchase Order Processing Software with Data Management
60%
Less Manual Effort in Reporting30–35%
Fewer Errors in PO Processing2–3 Days
Faster Invoicing & Payment CollectionCustomer Overview
Our client is a US-based distributor, partnering with a leading global manufacturer of fluid system components. They provide a wide range of high-quality products, including fittings, valves, regulators, gauges, hoses, and tubing, to meet the needs of various industries. The distributor works with numerous customers, offering quotations in high volumes, and ensuring the timely delivery of products against different types of Purchase Orders (POs), followed by the timely sharing of invoices to receive payments on time.
Project Overview
To process lengthy Inquiries and POs in high volumes, we developed a PO automation software using an agentic framework and multiple AI agents in phase 1 of this project. For phase 2, the client sought to increase the AI system’s capabilities to process different types and formats of POs. They wanted to provide sales insights, such as identifying customers with declining sales. They aimed to monitor the AI system’s performance, introduce a fallback mechanism, and give top management clear visibility into how the AI system was performing. Finally, they intended to automate invoice generation and sharing to avoid delays in receiving payments.
Challenges
The distributor faced challenges with limited data insights, PO processing limitations in the AI system, a lack of AI performance monitoring, and manual invoicing delays.
- Data was stored in silos across systems and databases, making it difficult to generate custom data insights for top management, sales, and CSR teams.
- The PO Automation Software lacked capabilities to identify, categorize, and prioritize PO types like revised POs, blanket POs, Government POs, and back-dated POs, and could not process POs in formats like Excel and Emails.
- The client also wanted to accelerate the PO processing speed of the AI-based system.
- The sales team wanted to spot quotations that did not convert to POs, identify customers whose POs or sales were declining, and find out which fluid systems the customers intended to build to pitch their components.
- There was no mechanism to monitor the performance of the AI-powered PO automation software. When the AI failed to process a PO, there was no fallback mechanism for manual CSR intervention.
- The top management wanted complete visibility into the AI system’s performance, as well as the performance of the CSR and sales teams.
- The manual process of generating invoices and emailing them to clients caused delays in payment collection, directly affecting profitability.
Solution
Building a data management system to help generate custom data insights, enable processing of POs of different types and formats, facilitate AI-based Purchase Order Processing Software’s monitoring, and automate invoice generation and sharing.
- In phase 1, we built a data support system for the multi-agent AI PO automation software. Turned it into a complete data management system in Phase 2 to centralize data into a data lakehouse and enable analytics and visualization.
- Synchronized SAP customer data with a read-only database for AI to run queries and detect DAPS codes (Government POs), contract codes (Blanket POs), repeat entries (Duplicate POs), and date markers (Back-dated POs). A rule-based process then classified and prioritized POs. Converted Excel and email POs into PDF and used separate logic to process each PO type.
- Added functionality to convert quotations directly into POs within the AI-based Purchase Order Processing Software, reducing processing time and saving storage space.
- Streamlined customer data and applied vector embeddings to compare processed POs with quotations and report which quotations didn’t result in sales.
- Combined database PO categorization data with Zendesk’s customer info to analyze each customer’s PO volumes and values over time and identify customers with declining sales.
- Analyzed customer interactions (emails, messages, call transcripts) to extract references to fluid systems and help the sales team pitch relevant components.
- Implemented AI-based Purchase Order Processing Software’s monitoring for SLA-based processing times, number of POs processed/rejected, issue types, number of AI issues detected/resolved, etc. Enabled notifications for the development team on AI failures and the CSR team to process POs when automation failed.
- Build dashboards for top management to view the AI system’s performance using Grafana (visualization) and our data management system (synchronization), tracking processing time, POs handled, and AI failure rates. Integrated CSR and sales KPIs at individual and team levels for complete performance visibility.
- Automated invoice generation and sharing workflow by syncing delivery messages from partners (FedEx, UPS) as events in Zendesk, and making them trigger invoice generation in SAP, which in turn triggers Zendesk to email invoices to customers and notify the CSR team.
Benefits
Our efforts in enhancing the AI Purchase Order Processing Software using a data management system and adding advanced functionalities offered the following benefits:
- Centralized data and real-time dashboards cut report generation time from hours to minutes, reducing manual effort by ~60%.
- Automated PO processing across varied formats and types minimized manual intervention and reduced errors by ~30–35%.
- AI monitoring and fallback alerts minimized downtime, allowing the CSR team to take over and keep PO processing continuous.
- Automated invoicing cuts cycles by 2–3 days, helping the distributor collect payments faster and reduce payment delays.
Technology
- Apache NiFi
- AWS Titan Embeddings
- SAP
- AWS Bedrock
- Amazon SQS
- Amazon API Gateway
Industry
- Manufacturing

Conclusion
Leveraging our data engineering expertise, we turned a data backend support system into a comprehensive data management system. Centralized data to enable custom reporting for top management, sales, and CSR teams. Enhanced the AI-powered Purchase Order Processing Software to process POs of varied types and formats, and convert quotes into POs. Enabled AI system monitoring and a fallback mechanism for continued PO processing. Automated invoice generation and sharing. These enhancements cut reporting time by ~60%, reduced PO errors by ~30–35%, and accelerated invoicing by 2–3 days.
Frequently asked questions
Why should distributors and manufacturers automate purchase order processing?
Automating purchase order processing helps distributors and manufacturers cut down manual data entry, minimize errors, and handle high volumes of POs faster. It ensures timely order fulfillment, improves accuracy in invoicing, and speeds up payments, all of which directly impact profitability and customer satisfaction.
How does AI-powered purchase order software reduce manual effort and errors?
AI-powered PO processing software can automatically read, classify, and process different PO types, removing the need for manual entry. By applying rule-based checks and pattern recognition, it flags inconsistencies early, reducing errors by up to 30–35% while saving significant processing time.
Can purchase order processing software integrate with ERP and CRM systems like SAP or Zendesk?
Yes, modern purchase order processing solutions integrate seamlessly with ERP systems like SAP and CRMs such as Zendesk. This integration ensures customer data, invoices, and order details flow across systems in real time, eliminating data silos and supporting end-to-end automation.
How can real-time data insights improve purchase order and invoice workflows?
Real-time data insights allow businesses to track order volumes, processing times, and payment cycles instantly. With this visibility, teams can identify bottlenecks, prevent delays in invoicing, and make proactive decisions that improve cash flow and customer service.
Is purchase order processing software suitable for small businesses or only enterprises?
PO processing software is valuable for both small businesses and large enterprises. While enterprises use it to handle scale and compliance, small businesses benefit from faster approvals, fewer manual errors, and better control over cash flow without needing a large operations team.
How can real-time dashboards and analytics support purchase order-based decision-making?
Dashboards provide a single view of key PO metrics such as order status, items ordered frequently, and processing times. These insights help management prioritize urgent POs, track customer buying patterns, and optimize procurement strategies.